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5454 Aluminum vs. C93800 Bronze

5454 aluminum belongs to the aluminum alloys classification, while C93800 bronze belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is C93800 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
96
Elongation at Break, % 2.3 to 18
9.7
Poisson's Ratio 0.33
0.35
Shear Modulus, GPa 26
35
Tensile Strength: Ultimate (UTS), MPa 230 to 350
200
Tensile Strength: Yield (Proof), MPa 97 to 290
120

Thermal Properties

Latent Heat of Fusion, J/g 400
170
Maximum Temperature: Mechanical, °C 190
140
Melting Completion (Liquidus), °C 650
940
Melting Onset (Solidus), °C 600
850
Specific Heat Capacity, J/kg-K 900
340
Thermal Conductivity, W/m-K 130
52
Thermal Expansion, µm/m-K 24
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
11
Electrical Conductivity: Equal Weight (Specific), % IACS 110
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.7
9.1
Embodied Carbon, kg CO2/kg material 8.6
3.2
Embodied Energy, MJ/kg 150
51
Embodied Water, L/kg 1180
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
17
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
70
Stiffness to Weight: Axial, points 14
5.9
Stiffness to Weight: Bending, points 50
17
Strength to Weight: Axial, points 23 to 36
6.1
Strength to Weight: Bending, points 30 to 41
8.4
Thermal Diffusivity, mm2/s 55
17
Thermal Shock Resistance, points 10 to 16
8.1

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
0 to 0.0050
Antimony (Sb), % 0
0 to 0.8
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
75 to 79
Iron (Fe), % 0 to 0.4
0 to 0.15
Lead (Pb), % 0
13 to 16
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
0
Nickel (Ni), % 0
0 to 1.0
Phosphorus (P), % 0
0 to 1.5
Silicon (Si), % 0 to 0.25
0 to 0.0050
Sulfur (S), % 0
0 to 0.080
Tin (Sn), % 0
6.3 to 7.5
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0 to 0.8
Residuals, % 0
0 to 1.0