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5454 Aluminum vs. ZE63A Magnesium

5454 aluminum belongs to the aluminum alloys classification, while ZE63A magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 5454 aluminum and the bottom bar is ZE63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61 to 93
73
Elastic (Young's, Tensile) Modulus, GPa 69
46
Elongation at Break, % 2.3 to 18
7.7
Fatigue Strength, MPa 83 to 160
120
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
17
Shear Strength, MPa 140 to 200
170
Tensile Strength: Ultimate (UTS), MPa 230 to 350
300
Tensile Strength: Yield (Proof), MPa 97 to 290
190

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
510
Melting Onset (Solidus), °C 600
390
Specific Heat Capacity, J/kg-K 900
950
Thermal Conductivity, W/m-K 130
110
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
31
Electrical Conductivity: Equal Weight (Specific), % IACS 110
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
22
Density, g/cm3 2.7
2.0
Embodied Carbon, kg CO2/kg material 8.6
24
Embodied Energy, MJ/kg 150
180
Embodied Water, L/kg 1180
920

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.3 to 34
20
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 590
400
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 50
58
Strength to Weight: Axial, points 23 to 36
40
Strength to Weight: Bending, points 30 to 41
48
Thermal Diffusivity, mm2/s 55
57
Thermal Shock Resistance, points 10 to 16
17

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
0
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.4
0
Magnesium (Mg), % 2.4 to 3.0
89.6 to 92
Manganese (Mn), % 0.5 to 1.0
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.25
0
Titanium (Ti), % 0 to 0.2
0
Unspecified Rare Earths, % 0
2.1 to 3.0
Zinc (Zn), % 0 to 0.25
5.5 to 6.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3