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5454-O Aluminum vs. Annealed AISI 202

5454-O aluminum belongs to the aluminum alloys classification, while annealed AISI 202 belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5454-O aluminum and the bottom bar is annealed AISI 202.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61
210
Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 17
45
Fatigue Strength, MPa 110
290
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 160
490
Tensile Strength: Ultimate (UTS), MPa 240
700
Tensile Strength: Yield (Proof), MPa 100
310

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 190
910
Melting Completion (Liquidus), °C 650
1400
Melting Onset (Solidus), °C 600
1360
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.6
2.8
Embodied Energy, MJ/kg 150
40
Embodied Water, L/kg 1180
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 34
260
Resilience: Unit (Modulus of Resilience), kJ/m3 77
250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 25
25
Strength to Weight: Bending, points 32
23
Thermal Diffusivity, mm2/s 55
4.0
Thermal Shock Resistance, points 11
15

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0.050 to 0.2
17 to 19
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
63.5 to 71.5
Magnesium (Mg), % 2.4 to 3.0
0
Manganese (Mn), % 0.5 to 1.0
7.5 to 10
Nickel (Ni), % 0
4.0 to 6.0
Nitrogen (N), % 0
0 to 0.25
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.25
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0