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5456 Aluminum vs. 6081 Aluminum

Both 5456 aluminum and 6081 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5456 aluminum and the bottom bar is 6081 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 11 to 18
9.0
Fatigue Strength, MPa 130 to 210
110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 190 to 210
180
Tensile Strength: Ultimate (UTS), MPa 320 to 340
310
Tensile Strength: Yield (Proof), MPa 150 to 250
270

Thermal Properties

Latent Heat of Fusion, J/g 390
410
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 570
610
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 120
180
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
47
Electrical Conductivity: Equal Weight (Specific), % IACS 97
160

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 9.0
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1170
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 33 to 46
27
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 470
540
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 33 to 35
32
Strength to Weight: Bending, points 38 to 40
37
Thermal Diffusivity, mm2/s 48
74
Thermal Shock Resistance, points 14 to 15
14

Alloy Composition

Aluminum (Al), % 92 to 94.8
96.3 to 98.6
Chromium (Cr), % 0.050 to 0.2
0 to 0.1
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.4
0 to 0.5
Magnesium (Mg), % 4.7 to 5.5
0.6 to 1.0
Manganese (Mn), % 0.5 to 1.0
0.1 to 0.45
Silicon (Si), % 0 to 0.25
0.7 to 1.1
Titanium (Ti), % 0 to 0.2
0 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0
0 to 0.15