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5456 Aluminum vs. ASTM Grade HN Steel

5456 aluminum belongs to the aluminum alloys classification, while ASTM grade HN steel belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5456 aluminum and the bottom bar is ASTM grade HN steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 11 to 18
9.0
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Tensile Strength: Ultimate (UTS), MPa 320 to 340
500

Thermal Properties

Latent Heat of Fusion, J/g 390
310
Maximum Temperature: Corrosion, °C 65
420
Maximum Temperature: Mechanical, °C 190
1080
Melting Completion (Liquidus), °C 640
1400
Melting Onset (Solidus), °C 570
1350
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 120
13
Thermal Expansion, µm/m-K 24
16

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
26
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 9.0
4.6
Embodied Energy, MJ/kg 150
66
Embodied Water, L/kg 1170
180

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 33 to 35
17
Strength to Weight: Bending, points 38 to 40
18
Thermal Diffusivity, mm2/s 48
3.5
Thermal Shock Resistance, points 14 to 15
11

Alloy Composition

Aluminum (Al), % 92 to 94.8
0
Carbon (C), % 0
0.2 to 0.5
Chromium (Cr), % 0.050 to 0.2
19 to 23
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
44.9 to 57.8
Magnesium (Mg), % 4.7 to 5.5
0
Manganese (Mn), % 0.5 to 1.0
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
23 to 27
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0