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5456 Aluminum vs. ASTM Grade HT Steel

5456 aluminum belongs to the aluminum alloys classification, while ASTM grade HT steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5456 aluminum and the bottom bar is ASTM grade HT steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 11 to 18
4.6
Fatigue Strength, MPa 130 to 210
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 320 to 340
500
Tensile Strength: Yield (Proof), MPa 150 to 250
270

Thermal Properties

Latent Heat of Fusion, J/g 390
310
Maximum Temperature: Corrosion, °C 65
400
Maximum Temperature: Mechanical, °C 190
1010
Melting Completion (Liquidus), °C 640
1390
Melting Onset (Solidus), °C 570
1340
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 120
12
Thermal Expansion, µm/m-K 24
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 97
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.7
8.0
Embodied Carbon, kg CO2/kg material 9.0
5.4
Embodied Energy, MJ/kg 150
76
Embodied Water, L/kg 1170
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 33 to 46
19
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 470
180
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 33 to 35
18
Strength to Weight: Bending, points 38 to 40
18
Thermal Diffusivity, mm2/s 48
3.2
Thermal Shock Resistance, points 14 to 15
12

Alloy Composition

Aluminum (Al), % 92 to 94.8
0
Carbon (C), % 0
0.35 to 0.75
Chromium (Cr), % 0.050 to 0.2
15 to 19
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
38.2 to 51.7
Magnesium (Mg), % 4.7 to 5.5
0
Manganese (Mn), % 0.5 to 1.0
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
33 to 37
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0 to 2.5
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0