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5456 Aluminum vs. AWS E80C-Ni2

5456 aluminum belongs to the aluminum alloys classification, while AWS E80C-Ni2 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5456 aluminum and the bottom bar is AWS E80C-Ni2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 11 to 18
27
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 320 to 340
620
Tensile Strength: Yield (Proof), MPa 150 to 250
540

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 570
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 120
52
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 97
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.3
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 9.0
1.6
Embodied Energy, MJ/kg 150
22
Embodied Water, L/kg 1170
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 33 to 46
160
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 470
770
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 33 to 35
22
Strength to Weight: Bending, points 38 to 40
21
Thermal Diffusivity, mm2/s 48
14
Thermal Shock Resistance, points 14 to 15
18

Alloy Composition

Aluminum (Al), % 92 to 94.8
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0 to 0.35
Iron (Fe), % 0 to 0.4
93.8 to 98.3
Magnesium (Mg), % 4.7 to 5.5
0
Manganese (Mn), % 0.5 to 1.0
0 to 1.5
Nickel (Ni), % 0
1.8 to 2.8
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.25
0 to 0.9
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0
0 to 0.5