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5456-O Aluminum vs. Annealed AISI 205

5456-O aluminum belongs to the aluminum alloys classification, while annealed AISI 205 belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5456-O aluminum and the bottom bar is annealed AISI 205.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
210
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 18
45
Fatigue Strength, MPa 160
410
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 200
560
Tensile Strength: Ultimate (UTS), MPa 320
800
Tensile Strength: Yield (Proof), MPa 150
450

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Corrosion, °C 65
410
Maximum Temperature: Mechanical, °C 190
880
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 570
1340
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 24
18

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 9.0
2.6
Embodied Energy, MJ/kg 150
37
Embodied Water, L/kg 1170
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 46
300
Resilience: Unit (Modulus of Resilience), kJ/m3 180
510
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
26
Strength to Weight: Axial, points 33
29
Strength to Weight: Bending, points 38
25
Thermal Shock Resistance, points 14
16

Alloy Composition

Aluminum (Al), % 92 to 94.8
0
Carbon (C), % 0
0.12 to 0.25
Chromium (Cr), % 0.050 to 0.2
16.5 to 18.5
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
62.6 to 68.1
Magnesium (Mg), % 4.7 to 5.5
0
Manganese (Mn), % 0.5 to 1.0
14 to 15.5
Nickel (Ni), % 0
1.0 to 1.7
Nitrogen (N), % 0
0.32 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.25
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0