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5456-O Aluminum vs. Annealed AISI 403

5456-O aluminum belongs to the aluminum alloys classification, while annealed AISI 403 belongs to the iron alloys. There are 32 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5456-O aluminum and the bottom bar is annealed AISI 403.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
190
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 18
25
Fatigue Strength, MPa 160
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 200
340
Tensile Strength: Ultimate (UTS), MPa 320
530
Tensile Strength: Yield (Proof), MPa 150
280

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Corrosion, °C 65
390
Maximum Temperature: Mechanical, °C 190
740
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 570
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 120
28
Thermal Expansion, µm/m-K 24
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 97
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
6.5
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 9.0
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1170
99

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 46
110
Resilience: Unit (Modulus of Resilience), kJ/m3 180
210
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 33
19
Strength to Weight: Bending, points 38
19
Thermal Diffusivity, mm2/s 48
7.6
Thermal Shock Resistance, points 14
20

Alloy Composition

Aluminum (Al), % 92 to 94.8
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0.050 to 0.2
11.5 to 13
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
84.7 to 88.5
Magnesium (Mg), % 4.7 to 5.5
0
Manganese (Mn), % 0.5 to 1.0
0 to 1.0
Nickel (Ni), % 0
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0