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5456-O Aluminum vs. Annealed SAE-AISI M4

5456-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI M4 belongs to the iron alloys. There are 22 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5456-O aluminum and the bottom bar is annealed SAE-AISI M4.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
230
Elastic (Young's, Tensile) Modulus, GPa 68
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 320
770

Thermal Properties

Latent Heat of Fusion, J/g 390
260
Melting Completion (Liquidus), °C 640
1610
Melting Onset (Solidus), °C 570
1560
Specific Heat Capacity, J/kg-K 900
440
Thermal Conductivity, W/m-K 120
25
Thermal Expansion, µm/m-K 24
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
25
Density, g/cm3 2.7
8.3
Embodied Carbon, kg CO2/kg material 9.0
14
Embodied Energy, MJ/kg 150
210
Embodied Water, L/kg 1170
110

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 33
26
Strength to Weight: Bending, points 38
23
Thermal Diffusivity, mm2/s 48
6.9
Thermal Shock Resistance, points 14
24

Alloy Composition

Aluminum (Al), % 92 to 94.8
0
Carbon (C), % 0
1.3 to 1.4
Chromium (Cr), % 0.050 to 0.2
3.8 to 4.8
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.4
75.9 to 81.4
Magnesium (Mg), % 4.7 to 5.5
0
Manganese (Mn), % 0.5 to 1.0
0.15 to 0.4
Molybdenum (Mo), % 0
4.3 to 5.5
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.25
0.2 to 0.45
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Tungsten (W), % 0
5.3 to 6.5
Vanadium (V), % 0
3.8 to 4.5
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0