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5457 Aluminum vs. 1080A Aluminum

Both 5457 aluminum and 1080A aluminum are aluminum alloys. They have a very high 99% of their average alloy composition in common.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is 1080A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
18 to 40
Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 6.0 to 22
2.3 to 34
Fatigue Strength, MPa 55 to 98
18 to 50
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 85 to 130
49 to 81
Tensile Strength: Ultimate (UTS), MPa 130 to 210
74 to 140
Tensile Strength: Yield (Proof), MPa 50 to 190
17 to 120

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 660
640
Melting Onset (Solidus), °C 630
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 180
230
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
62
Electrical Conductivity: Equal Weight (Specific), % IACS 150
200

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.3
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 1190
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
3.1 to 19
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
2.1 to 100
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 13 to 21
7.6 to 15
Strength to Weight: Bending, points 21 to 28
14 to 22
Thermal Diffusivity, mm2/s 72
94
Thermal Shock Resistance, points 5.7 to 9.0
3.3 to 6.4

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
99.8 to 100
Copper (Cu), % 0 to 0.2
0 to 0.030
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 0 to 0.1
0 to 0.15
Magnesium (Mg), % 0.8 to 1.2
0 to 0.020
Manganese (Mn), % 0.15 to 0.45
0 to 0.020
Silicon (Si), % 0 to 0.080
0 to 0.15
Titanium (Ti), % 0
0 to 0.020
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.060
Residuals, % 0 to 0.1
0

Comparable Variants