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5457 Aluminum vs. 4006 Aluminum

Both 5457 aluminum and 4006 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is 4006 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
28 to 45
Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 6.0 to 22
3.4 to 24
Fatigue Strength, MPa 55 to 98
35 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 85 to 130
70 to 91
Tensile Strength: Ultimate (UTS), MPa 130 to 210
110 to 160
Tensile Strength: Yield (Proof), MPa 50 to 190
62 to 140

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 660
640
Melting Onset (Solidus), °C 630
620
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 180
220
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
56
Electrical Conductivity: Equal Weight (Specific), % IACS 150
180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.1
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
5.1 to 26
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
28 to 130
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 13 to 21
11 to 16
Strength to Weight: Bending, points 21 to 28
19 to 24
Thermal Diffusivity, mm2/s 72
89
Thermal Shock Resistance, points 5.7 to 9.0
4.9 to 7.0

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
97.4 to 98.7
Chromium (Cr), % 0
0 to 0.2
Copper (Cu), % 0 to 0.2
0 to 0.1
Iron (Fe), % 0 to 0.1
0.5 to 0.8
Magnesium (Mg), % 0.8 to 1.2
0 to 0.010
Manganese (Mn), % 0.15 to 0.45
0 to 0.050
Silicon (Si), % 0 to 0.080
0.8 to 1.2
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.050
Residuals, % 0
0 to 0.15

Comparable Variants