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5457 Aluminum vs. 4015 Aluminum

Both 5457 aluminum and 4015 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is 4015 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
35 to 70
Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 6.0 to 22
1.1 to 23
Fatigue Strength, MPa 55 to 98
46 to 71
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 85 to 130
82 to 120
Tensile Strength: Ultimate (UTS), MPa 130 to 210
130 to 220
Tensile Strength: Yield (Proof), MPa 50 to 190
50 to 200

Thermal Properties

Latent Heat of Fusion, J/g 400
420
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 660
640
Melting Onset (Solidus), °C 630
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 180
160
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
41
Electrical Conductivity: Equal Weight (Specific), % IACS 150
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.1
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
2.4 to 24
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
18 to 290
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 13 to 21
13 to 22
Strength to Weight: Bending, points 21 to 28
21 to 30
Thermal Diffusivity, mm2/s 72
66
Thermal Shock Resistance, points 5.7 to 9.0
5.7 to 9.7

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
94.9 to 97.9
Copper (Cu), % 0 to 0.2
0 to 0.2
Iron (Fe), % 0 to 0.1
0 to 0.7
Magnesium (Mg), % 0.8 to 1.2
0.1 to 0.5
Manganese (Mn), % 0.15 to 0.45
0.6 to 1.2
Silicon (Si), % 0 to 0.080
1.4 to 2.2
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants