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5457 Aluminum vs. 444.0 Aluminum

Both 5457 aluminum and 444.0 aluminum are aluminum alloys. They have a moderately high 92% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is 444.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
50
Elastic (Young's, Tensile) Modulus, GPa 68
71
Elongation at Break, % 6.0 to 22
25
Fatigue Strength, MPa 55 to 98
51
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Tensile Strength: Ultimate (UTS), MPa 130 to 210
190
Tensile Strength: Yield (Proof), MPa 50 to 190
83

Thermal Properties

Latent Heat of Fusion, J/g 400
500
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 660
610
Melting Onset (Solidus), °C 630
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 180
160
Thermal Expansion, µm/m-K 24
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
40
Electrical Conductivity: Equal Weight (Specific), % IACS 150
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.4
7.9
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
39
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
49
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
53
Strength to Weight: Axial, points 13 to 21
20
Strength to Weight: Bending, points 21 to 28
28
Thermal Diffusivity, mm2/s 72
67
Thermal Shock Resistance, points 5.7 to 9.0
8.8

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
90.5 to 93.5
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 0.1
0 to 0.6
Magnesium (Mg), % 0.8 to 1.2
0 to 0.1
Manganese (Mn), % 0.15 to 0.45
0 to 0.35
Silicon (Si), % 0 to 0.080
6.5 to 7.5
Titanium (Ti), % 0
0 to 0.25
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.35
Residuals, % 0
0 to 0.15