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5457 Aluminum vs. 511.0 Aluminum

Both 5457 aluminum and 511.0 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is 511.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
50
Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 6.0 to 22
3.0
Fatigue Strength, MPa 55 to 98
55
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Shear Strength, MPa 85 to 130
120
Tensile Strength: Ultimate (UTS), MPa 130 to 210
150
Tensile Strength: Yield (Proof), MPa 50 to 190
83

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 660
640
Melting Onset (Solidus), °C 630
590
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 180
140
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
36
Electrical Conductivity: Equal Weight (Specific), % IACS 150
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.8
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
3.7
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
51
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 13 to 21
15
Strength to Weight: Bending, points 21 to 28
23
Thermal Diffusivity, mm2/s 72
59
Thermal Shock Resistance, points 5.7 to 9.0
6.5

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
93.3 to 96.2
Copper (Cu), % 0 to 0.2
0 to 0.15
Iron (Fe), % 0 to 0.1
0 to 0.5
Magnesium (Mg), % 0.8 to 1.2
3.5 to 4.5
Manganese (Mn), % 0.15 to 0.45
0 to 0.35
Silicon (Si), % 0 to 0.080
0.3 to 0.7
Titanium (Ti), % 0
0 to 0.25
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.15
Residuals, % 0
0 to 0.15