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5457 Aluminum vs. 5154A Aluminum

Both 5457 aluminum and 5154A aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is 5154A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
58 to 100
Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 6.0 to 22
1.1 to 19
Fatigue Strength, MPa 55 to 98
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 85 to 130
140 to 210
Tensile Strength: Ultimate (UTS), MPa 130 to 210
230 to 370
Tensile Strength: Yield (Proof), MPa 50 to 190
96 to 320

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 660
650
Melting Onset (Solidus), °C 630
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 180
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
32
Electrical Conductivity: Equal Weight (Specific), % IACS 150
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.8
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
4.0 to 36
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
68 to 760
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 13 to 21
24 to 38
Strength to Weight: Bending, points 21 to 28
31 to 43
Thermal Diffusivity, mm2/s 72
53
Thermal Shock Resistance, points 5.7 to 9.0
10 to 16

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
93.7 to 96.9
Chromium (Cr), % 0
0 to 0.25
Copper (Cu), % 0 to 0.2
0 to 0.1
Iron (Fe), % 0 to 0.1
0 to 0.5
Magnesium (Mg), % 0.8 to 1.2
3.1 to 3.9
Manganese (Mn), % 0.15 to 0.45
0 to 0.5
Silicon (Si), % 0 to 0.080
0 to 0.5
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants