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5457 Aluminum vs. 5251 Aluminum

Both 5457 aluminum and 5251 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is 5251 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
44 to 79
Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 6.0 to 22
2.0 to 19
Fatigue Strength, MPa 55 to 98
59 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 85 to 130
110 to 160
Tensile Strength: Ultimate (UTS), MPa 130 to 210
180 to 280
Tensile Strength: Yield (Proof), MPa 50 to 190
67 to 250

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 660
650
Melting Onset (Solidus), °C 630
610
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 180
150
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
37
Electrical Conductivity: Equal Weight (Specific), % IACS 150
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.5
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
5.4 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
33 to 450
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 13 to 21
18 to 29
Strength to Weight: Bending, points 21 to 28
26 to 35
Thermal Diffusivity, mm2/s 72
61
Thermal Shock Resistance, points 5.7 to 9.0
7.9 to 13

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
95.5 to 98.2
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0 to 0.2
0 to 0.15
Iron (Fe), % 0 to 0.1
0 to 0.5
Magnesium (Mg), % 0.8 to 1.2
1.7 to 2.4
Manganese (Mn), % 0.15 to 0.45
0.1 to 0.5
Silicon (Si), % 0 to 0.080
0 to 0.4
Titanium (Ti), % 0
0 to 0.15
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.15
Residuals, % 0
0 to 0.15

Comparable Variants