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5457 Aluminum vs. 5657 Aluminum

Both 5457 aluminum and 5657 aluminum are aluminum alloys. Their average alloy composition is basically identical.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is 5657 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
40 to 50
Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 6.0 to 22
6.6 to 15
Fatigue Strength, MPa 55 to 98
74 to 88
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 85 to 130
92 to 110
Tensile Strength: Ultimate (UTS), MPa 130 to 210
150 to 200
Tensile Strength: Yield (Proof), MPa 50 to 190
140 to 170

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 660
660
Melting Onset (Solidus), °C 630
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 180
210
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
54
Electrical Conductivity: Equal Weight (Specific), % IACS 150
180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.4
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 1190
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
9.7 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
140 to 200
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 13 to 21
15 to 20
Strength to Weight: Bending, points 21 to 28
23 to 28
Thermal Diffusivity, mm2/s 72
84
Thermal Shock Resistance, points 5.7 to 9.0
6.7 to 8.6

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
98.5 to 99.4
Copper (Cu), % 0 to 0.2
0 to 0.1
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 0 to 0.1
0 to 0.1
Magnesium (Mg), % 0.8 to 1.2
0.6 to 1.0
Manganese (Mn), % 0.15 to 0.45
0 to 0.030
Silicon (Si), % 0 to 0.080
0 to 0.080
Vanadium (V), % 0 to 0.050
0 to 0.050
Zinc (Zn), % 0 to 0.050
0 to 0.050
Residuals, % 0
0 to 0.050

Comparable Variants