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5457 Aluminum vs. 6016 Aluminum

Both 5457 aluminum and 6016 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is 6016 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
55 to 80
Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 6.0 to 22
11 to 27
Fatigue Strength, MPa 55 to 98
68 to 89
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 85 to 130
130 to 170
Tensile Strength: Ultimate (UTS), MPa 130 to 210
200 to 280
Tensile Strength: Yield (Proof), MPa 50 to 190
110 to 210

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 660
660
Melting Onset (Solidus), °C 630
610
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 180
190 to 210
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
48 to 54
Electrical Conductivity: Equal Weight (Specific), % IACS 150
160 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.2
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
29 to 47
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
82 to 340
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 13 to 21
21 to 29
Strength to Weight: Bending, points 21 to 28
29 to 35
Thermal Diffusivity, mm2/s 72
77 to 86
Thermal Shock Resistance, points 5.7 to 9.0
9.1 to 12

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
96.4 to 98.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.2
0 to 0.2
Iron (Fe), % 0 to 0.1
0 to 0.5
Magnesium (Mg), % 0.8 to 1.2
0.25 to 0.6
Manganese (Mn), % 0.15 to 0.45
0 to 0.2
Silicon (Si), % 0 to 0.080
1.0 to 1.5
Titanium (Ti), % 0
0 to 0.15
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.2
Residuals, % 0
0 to 0.15