5457 Aluminum vs. 6061 Aluminum
Both 5457 aluminum and 6061 aluminum are aluminum alloys. They have a very high 99% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.
For each property being compared, the top bar is 5457 aluminum and the bottom bar is 6061 aluminum.
Metric UnitsUS Customary Units
Mechanical Properties
| Elastic (Young's, Tensile) Modulus, GPa | 68 | |
| 69 |
| Elongation at Break, % | 6.0 to 22 | |
| 3.4 to 20 |
| Fatigue Strength, MPa | 55 to 98 | |
| 58 to 110 |
| Poisson's Ratio | 0.33 | |
| 0.33 |
| Shear Modulus, GPa | 26 | |
| 26 |
| Shear Strength, MPa | 85 to 130 | |
| 84 to 210 |
| Tensile Strength: Ultimate (UTS), MPa | 130 to 210 | |
| 130 to 410 |
| Tensile Strength: Yield (Proof), MPa | 50 to 190 | |
| 76 to 370 |
Thermal Properties
| Latent Heat of Fusion, J/g | 400 | |
| 400 |
| Maximum Temperature: Mechanical, °C | 180 | |
| 170 |
| Melting Completion (Liquidus), °C | 660 | |
| 650 |
| Melting Onset (Solidus), °C | 630 | |
| 580 |
| Specific Heat Capacity, J/kg-K | 900 | |
| 900 |
| Thermal Conductivity, W/m-K | 180 | |
| 170 |
| Thermal Expansion, µm/m-K | 24 | |
| 24 |
Electrical Properties
| Electrical Conductivity: Equal Volume, % IACS | 46 | |
| 43 |
| Electrical Conductivity: Equal Weight (Specific), % IACS | 150 | |
| 140 |
Otherwise Unclassified Properties
| Base Metal Price, % relative | 9.5 | |
| 9.5 |
| Density, g/cm3 | 2.7 | |
| 2.7 |
| Embodied Carbon, kg CO2/kg material | 8.4 | |
| 8.3 |
| Embodied Energy, MJ/kg | 160 | |
| 150 |
| Embodied Water, L/kg | 1190 | |
| 1180 |
Common Calculations
| Resilience: Ultimate (Unit Rupture Work), MJ/m3 | 12 to 23 | |
| 3.8 to 81 |
| Resilience: Unit (Modulus of Resilience), kJ/m3 | 18 to 250 | |
| 42 to 1000 |
| Stiffness to Weight: Axial, points | 14 | |
| 14 |
| Stiffness to Weight: Bending, points | 50 | |
| 50 |
| Strength to Weight: Axial, points | 13 to 21 | |
| 13 to 42 |
| Strength to Weight: Bending, points | 21 to 28 | |
| 21 to 45 |
| Thermal Diffusivity, mm2/s | 72 | |
| 68 |
| Thermal Shock Resistance, points | 5.7 to 9.0 | |
| 5.7 to 18 |
Alloy Composition
| Aluminum (Al), % | 97.8 to 99.05 | |
| 95.9 to 98.6 |
| Chromium (Cr), % | 0 | |
| 0.040 to 0.35 |
| Copper (Cu), % | 0 to 0.2 | |
| 0.15 to 0.4 |
| Iron (Fe), % | 0 to 0.1 | |
| 0 to 0.7 |
| Magnesium (Mg), % | 0.8 to 1.2 | |
| 0.8 to 1.2 |
| Manganese (Mn), % | 0.15 to 0.45 | |
| 0 to 0.15 |
| Silicon (Si), % | 0 to 0.080 | |
| 0.4 to 0.8 |
| Titanium (Ti), % | 0 | |
| 0 to 0.15 |
| Vanadium (V), % | 0 to 0.050 | |
| 0 |
| Zinc (Zn), % | 0 to 0.050 | |
| 0 to 0.25 |
| Residuals, % | 0 | |
| 0 to 0.15 |