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5457 Aluminum vs. 7020 Aluminum

Both 5457 aluminum and 7020 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is 7020 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
45 to 100
Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 6.0 to 22
8.4 to 14
Fatigue Strength, MPa 55 to 98
110 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 85 to 130
110 to 230
Tensile Strength: Ultimate (UTS), MPa 130 to 210
190 to 390
Tensile Strength: Yield (Proof), MPa 50 to 190
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 400
380
Maximum Temperature: Mechanical, °C 180
210
Melting Completion (Liquidus), °C 660
650
Melting Onset (Solidus), °C 630
610
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 180
150
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
39
Electrical Conductivity: Equal Weight (Specific), % IACS 150
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.9
Embodied Carbon, kg CO2/kg material 8.4
8.3
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
23 to 46
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
110 to 690
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
47
Strength to Weight: Axial, points 13 to 21
18 to 37
Strength to Weight: Bending, points 21 to 28
25 to 41
Thermal Diffusivity, mm2/s 72
59
Thermal Shock Resistance, points 5.7 to 9.0
8.3 to 17

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
91.2 to 94.8
Chromium (Cr), % 0
0.1 to 0.35
Copper (Cu), % 0 to 0.2
0 to 0.2
Iron (Fe), % 0 to 0.1
0 to 0.4
Magnesium (Mg), % 0.8 to 1.2
1.0 to 1.4
Manganese (Mn), % 0.15 to 0.45
0.050 to 0.5
Silicon (Si), % 0 to 0.080
0 to 0.35
Titanium (Ti), % 0
0 to 0.25
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
4.0 to 5.0
Zirconium (Zr), % 0
0.080 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants