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5457 Aluminum vs. 7049 Aluminum

Both 5457 aluminum and 7049 aluminum are aluminum alloys. They have 89% of their average alloy composition in common.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is 7049 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
140
Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 6.0 to 22
6.2 to 7.0
Fatigue Strength, MPa 55 to 98
160 to 170
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
27
Shear Strength, MPa 85 to 130
300 to 310
Tensile Strength: Ultimate (UTS), MPa 130 to 210
510 to 530
Tensile Strength: Yield (Proof), MPa 50 to 190
420 to 450

Thermal Properties

Latent Heat of Fusion, J/g 400
370
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 660
640
Melting Onset (Solidus), °C 630
480
Specific Heat Capacity, J/kg-K 900
860
Thermal Conductivity, W/m-K 180
130
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
36
Electrical Conductivity: Equal Weight (Specific), % IACS 150
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
3.1
Embodied Carbon, kg CO2/kg material 8.4
8.1
Embodied Energy, MJ/kg 160
140
Embodied Water, L/kg 1190
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
31 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
1270 to 1440
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
45
Strength to Weight: Axial, points 13 to 21
46 to 47
Strength to Weight: Bending, points 21 to 28
46 to 47
Thermal Diffusivity, mm2/s 72
51
Thermal Shock Resistance, points 5.7 to 9.0
22 to 23

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
85.7 to 89.5
Chromium (Cr), % 0
0.1 to 0.22
Copper (Cu), % 0 to 0.2
1.2 to 1.9
Iron (Fe), % 0 to 0.1
0 to 0.35
Magnesium (Mg), % 0.8 to 1.2
2.0 to 2.9
Manganese (Mn), % 0.15 to 0.45
0 to 0.2
Silicon (Si), % 0 to 0.080
0 to 0.25
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
7.2 to 8.2
Residuals, % 0
0 to 0.15