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5457 Aluminum vs. A535.0 Aluminum

Both 5457 aluminum and A535.0 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is A535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
67
Elongation at Break, % 6.0 to 22
9.0
Fatigue Strength, MPa 55 to 98
95
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Tensile Strength: Ultimate (UTS), MPa 130 to 210
250
Tensile Strength: Yield (Proof), MPa 50 to 190
120

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 660
620
Melting Onset (Solidus), °C 630
550
Specific Heat Capacity, J/kg-K 900
910
Thermal Conductivity, W/m-K 180
100
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
23
Electrical Conductivity: Equal Weight (Specific), % IACS 150
79

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.4
9.3
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 1190
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
19
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
120
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 13 to 21
26
Strength to Weight: Bending, points 21 to 28
33
Thermal Diffusivity, mm2/s 72
42
Thermal Shock Resistance, points 5.7 to 9.0
11

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
91.4 to 93.4
Copper (Cu), % 0 to 0.2
0 to 0.1
Iron (Fe), % 0 to 0.1
0 to 0.2
Magnesium (Mg), % 0.8 to 1.2
6.5 to 7.5
Manganese (Mn), % 0.15 to 0.45
0.1 to 0.25
Silicon (Si), % 0 to 0.080
0 to 0.2
Titanium (Ti), % 0
0 to 0.25
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0
0 to 0.15