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5457 Aluminum vs. ACI-ASTM CA6NM Steel

5457 aluminum belongs to the aluminum alloys classification, while ACI-ASTM CA6NM steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is ACI-ASTM CA6NM steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
250
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 6.0 to 22
17
Fatigue Strength, MPa 55 to 98
380
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 130 to 210
850
Tensile Strength: Yield (Proof), MPa 50 to 190
620

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
770
Melting Completion (Liquidus), °C 660
1450
Melting Onset (Solidus), °C 630
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 180
25
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
2.8
Electrical Conductivity: Equal Weight (Specific), % IACS 150
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.4
2.5
Embodied Energy, MJ/kg 160
34
Embodied Water, L/kg 1190
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
130
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
1000
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 13 to 21
30
Strength to Weight: Bending, points 21 to 28
26
Thermal Diffusivity, mm2/s 72
6.7
Thermal Shock Resistance, points 5.7 to 9.0
31

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0
11.5 to 14
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.1
78.4 to 84.6
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 1.0
Molybdenum (Mo), % 0
0.4 to 1.0
Nickel (Ni), % 0
3.5 to 4.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.080
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0