MakeItFrom.com
Menu (ESC)

5457 Aluminum vs. ACI-ASTM CG8M Steel

5457 aluminum belongs to the aluminum alloys classification, while ACI-ASTM CG8M steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is ACI-ASTM CG8M steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
180
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 6.0 to 22
45
Fatigue Strength, MPa 55 to 98
280
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 130 to 210
550
Tensile Strength: Yield (Proof), MPa 50 to 190
300

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 180
1020
Melting Completion (Liquidus), °C 660
1450
Melting Onset (Solidus), °C 630
1400
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
16
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 150
2.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
20
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.4
4.1
Embodied Energy, MJ/kg 160
56
Embodied Water, L/kg 1190
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
210
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
220
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 13 to 21
19
Strength to Weight: Bending, points 21 to 28
19
Thermal Diffusivity, mm2/s 72
4.3
Thermal Shock Resistance, points 5.7 to 9.0
12

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
18 to 21
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.1
58.8 to 70
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 1.5
Molybdenum (Mo), % 0
3.0 to 4.0
Nickel (Ni), % 0
9.0 to 13
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.080
0 to 1.5
Sulfur (S), % 0
0 to 0.040
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0