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5457 Aluminum vs. ACI-ASTM CK35MN Steel

5457 aluminum belongs to the aluminum alloys classification, while ACI-ASTM CK35MN steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is ACI-ASTM CK35MN steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
190
Elastic (Young's, Tensile) Modulus, GPa 68
210
Elongation at Break, % 6.0 to 22
40
Fatigue Strength, MPa 55 to 98
270
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
81
Tensile Strength: Ultimate (UTS), MPa 130 to 210
650
Tensile Strength: Yield (Proof), MPa 50 to 190
310

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 630
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
12
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
1.9
Electrical Conductivity: Equal Weight (Specific), % IACS 150
2.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.7
8.0
Embodied Carbon, kg CO2/kg material 8.4
5.9
Embodied Energy, MJ/kg 160
81
Embodied Water, L/kg 1190
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
210
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
240
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 13 to 21
22
Strength to Weight: Bending, points 21 to 28
21
Thermal Diffusivity, mm2/s 72
3.3
Thermal Shock Resistance, points 5.7 to 9.0
14

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0 to 0.035
Chromium (Cr), % 0
22 to 24
Copper (Cu), % 0 to 0.2
0 to 0.4
Iron (Fe), % 0 to 0.1
43.4 to 51.8
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 2.0
Molybdenum (Mo), % 0
6.0 to 6.8
Nickel (Ni), % 0
20 to 22
Nitrogen (N), % 0
0.21 to 0.32
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.080
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0