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5457 Aluminum vs. ASTM A356 Grade 9

5457 aluminum belongs to the aluminum alloys classification, while ASTM A356 grade 9 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is ASTM A356 grade 9.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
200
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.0 to 22
17
Fatigue Strength, MPa 55 to 98
310
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Tensile Strength: Ultimate (UTS), MPa 130 to 210
670
Tensile Strength: Yield (Proof), MPa 50 to 190
460

Thermal Properties

Latent Heat of Fusion, J/g 400
260
Maximum Temperature: Mechanical, °C 180
440
Melting Completion (Liquidus), °C 660
1470
Melting Onset (Solidus), °C 630
1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
41
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 150
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.6
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.4
2.4
Embodied Energy, MJ/kg 160
33
Embodied Water, L/kg 1190
56

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
100
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
570
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13 to 21
24
Strength to Weight: Bending, points 21 to 28
22
Thermal Diffusivity, mm2/s 72
11
Thermal Shock Resistance, points 5.7 to 9.0
19

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0 to 0.2
Chromium (Cr), % 0
1.0 to 1.5
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.1
95.2 to 97.2
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0.5 to 0.9
Molybdenum (Mo), % 0
0.9 to 1.2
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.080
0.2 to 0.6
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0 to 0.050
0.2 to 0.35
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0