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5457 Aluminum vs. AWS E308Mo

5457 aluminum belongs to the aluminum alloys classification, while AWS E308Mo belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is AWS E308Mo.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 6.0 to 22
40
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Tensile Strength: Ultimate (UTS), MPa 130 to 210
620

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Melting Completion (Liquidus), °C 660
1440
Melting Onset (Solidus), °C 630
1400
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
16
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 150
2.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.4
3.8
Embodied Energy, MJ/kg 160
53
Embodied Water, L/kg 1190
160

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 13 to 21
22
Strength to Weight: Bending, points 21 to 28
20
Thermal Diffusivity, mm2/s 72
4.2
Thermal Shock Resistance, points 5.7 to 9.0
16

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
18 to 21
Copper (Cu), % 0 to 0.2
0 to 0.75
Iron (Fe), % 0 to 0.1
59.6 to 70.5
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0.5 to 2.5
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0
9.0 to 12
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.080
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0