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5457 Aluminum vs. AWS E330

5457 aluminum belongs to the aluminum alloys classification, while AWS E330 belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is AWS E330.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.0 to 22
29
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 130 to 210
580

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Melting Completion (Liquidus), °C 660
1400
Melting Onset (Solidus), °C 630
1350
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
12
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 150
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.7
8.1
Embodied Carbon, kg CO2/kg material 8.4
5.4
Embodied Energy, MJ/kg 160
75
Embodied Water, L/kg 1190
180

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13 to 21
20
Strength to Weight: Bending, points 21 to 28
19
Thermal Diffusivity, mm2/s 72
3.2
Thermal Shock Resistance, points 5.7 to 9.0
16

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0.18 to 0.25
Chromium (Cr), % 0
14 to 17
Copper (Cu), % 0 to 0.2
0 to 0.75
Iron (Fe), % 0 to 0.1
40.7 to 51.8
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
1.0 to 2.5
Molybdenum (Mo), % 0
0 to 0.75
Nickel (Ni), % 0
33 to 37
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.080
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0