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5457 Aluminum vs. AWS E80C-B2

5457 aluminum belongs to the aluminum alloys classification, while AWS E80C-B2 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is AWS E80C-B2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.0 to 22
22
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Tensile Strength: Ultimate (UTS), MPa 130 to 210
630
Tensile Strength: Yield (Proof), MPa 50 to 190
530

Thermal Properties

Latent Heat of Fusion, J/g 400
260
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 630
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
39
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 150
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.0
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.4
1.6
Embodied Energy, MJ/kg 160
22
Embodied Water, L/kg 1190
53

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
130
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
740
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13 to 21
22
Strength to Weight: Bending, points 21 to 28
21
Thermal Diffusivity, mm2/s 72
11
Thermal Shock Resistance, points 5.7 to 9.0
18

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0.050 to 0.12
Chromium (Cr), % 0
1.0 to 1.5
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.1
95.3 to 97.9
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0.4 to 1.0
Molybdenum (Mo), % 0
0.4 to 0.65
Nickel (Ni), % 0
0 to 0.2
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.080
0.25 to 0.6
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0 to 0.050
0 to 0.030
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0
0 to 0.5