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5457 Aluminum vs. AZ91A Magnesium

5457 aluminum belongs to the aluminum alloys classification, while AZ91A magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is AZ91A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
63
Elastic (Young's, Tensile) Modulus, GPa 68
46
Elongation at Break, % 6.0 to 22
5.0
Fatigue Strength, MPa 55 to 98
99
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 85 to 130
140
Tensile Strength: Ultimate (UTS), MPa 130 to 210
240
Tensile Strength: Yield (Proof), MPa 50 to 190
160

Thermal Properties

Latent Heat of Fusion, J/g 400
360
Maximum Temperature: Mechanical, °C 180
130
Melting Completion (Liquidus), °C 660
600
Melting Onset (Solidus), °C 630
470
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 180
73
Thermal Expansion, µm/m-K 24
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
10
Electrical Conductivity: Equal Weight (Specific), % IACS 150
52

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
1.7
Embodied Carbon, kg CO2/kg material 8.4
22
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 1190
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
11
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
280
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
69
Strength to Weight: Axial, points 13 to 21
38
Strength to Weight: Bending, points 21 to 28
49
Thermal Diffusivity, mm2/s 72
42
Thermal Shock Resistance, points 5.7 to 9.0
14

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
8.3 to 9.7
Copper (Cu), % 0 to 0.2
0 to 0.1
Iron (Fe), % 0 to 0.1
0
Magnesium (Mg), % 0.8 to 1.2
88.2 to 91.2
Manganese (Mn), % 0.15 to 0.45
0.13 to 0.5
Nickel (Ni), % 0
0 to 0.030
Silicon (Si), % 0 to 0.080
0 to 0.5
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0.35 to 1.0
Residuals, % 0 to 0.1
0