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5457 Aluminum vs. B535.0 Aluminum

Both 5457 aluminum and B535.0 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is B535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
65
Elastic (Young's, Tensile) Modulus, GPa 68
66
Elongation at Break, % 6.0 to 22
10
Fatigue Strength, MPa 55 to 98
62
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Shear Strength, MPa 85 to 130
210
Tensile Strength: Ultimate (UTS), MPa 130 to 210
260
Tensile Strength: Yield (Proof), MPa 50 to 190
130

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 660
630
Melting Onset (Solidus), °C 630
550
Specific Heat Capacity, J/kg-K 900
910
Thermal Conductivity, W/m-K 180
96
Thermal Expansion, µm/m-K 24
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
24
Electrical Conductivity: Equal Weight (Specific), % IACS 150
82

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.4
9.4
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 1190
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
22
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
130
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 13 to 21
28
Strength to Weight: Bending, points 21 to 28
35
Thermal Diffusivity, mm2/s 72
40
Thermal Shock Resistance, points 5.7 to 9.0
11

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
91.7 to 93.4
Copper (Cu), % 0 to 0.2
0 to 0.1
Iron (Fe), % 0 to 0.1
0 to 0.15
Magnesium (Mg), % 0.8 to 1.2
6.5 to 7.5
Manganese (Mn), % 0.15 to 0.45
0 to 0.050
Silicon (Si), % 0 to 0.080
0 to 0.15
Titanium (Ti), % 0
0.1 to 0.25
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0
0 to 0.15