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5457 Aluminum vs. EN 1.3505 Steel

5457 aluminum belongs to the aluminum alloys classification, while EN 1.3505 steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is EN 1.3505 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
180 to 210
Elastic (Young's, Tensile) Modulus, GPa 68
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 130 to 210
600 to 690

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
430
Melting Completion (Liquidus), °C 660
1450
Melting Onset (Solidus), °C 630
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
45
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 150
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.4
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.4
1.5
Embodied Energy, MJ/kg 160
20
Embodied Water, L/kg 1190
52

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13 to 21
22 to 25
Strength to Weight: Bending, points 21 to 28
20 to 22
Thermal Diffusivity, mm2/s 72
12
Thermal Shock Resistance, points 5.7 to 9.0
18 to 20

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0 to 0.050
Carbon (C), % 0
0.93 to 1.1
Chromium (Cr), % 0
1.4 to 1.6
Copper (Cu), % 0 to 0.2
0 to 0.3
Iron (Fe), % 0 to 0.1
97.1 to 98.3
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0.25 to 0.45
Molybdenum (Mo), % 0
0 to 0.1
Oxygen (O), % 0
0 to 0.0015
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.080
0.15 to 0.35
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0