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5457 Aluminum vs. EN 1.4565 Stainless Steel

5457 aluminum belongs to the aluminum alloys classification, while EN 1.4565 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is EN 1.4565 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
210
Elongation at Break, % 6.0 to 22
35
Fatigue Strength, MPa 55 to 98
380
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
81
Shear Strength, MPa 85 to 130
590
Tensile Strength: Ultimate (UTS), MPa 130 to 210
880
Tensile Strength: Yield (Proof), MPa 50 to 190
480

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 660
1420
Melting Onset (Solidus), °C 630
1380
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
12
Thermal Expansion, µm/m-K 24
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
1.9
Electrical Conductivity: Equal Weight (Specific), % IACS 150
2.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
28
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.4
5.4
Embodied Energy, MJ/kg 160
74
Embodied Water, L/kg 1190
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
260
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
550
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 13 to 21
31
Strength to Weight: Bending, points 21 to 28
26
Thermal Diffusivity, mm2/s 72
3.2
Thermal Shock Resistance, points 5.7 to 9.0
21

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
24 to 26
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.1
41.2 to 50.7
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
5.0 to 7.0
Molybdenum (Mo), % 0
4.0 to 5.0
Nickel (Ni), % 0
16 to 19
Niobium (Nb), % 0
0 to 0.15
Nitrogen (N), % 0
0.3 to 0.6
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.080
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0