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5457 Aluminum vs. EN 1.4859 Stainless Steel

5457 aluminum belongs to the aluminum alloys classification, while EN 1.4859 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is EN 1.4859 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
140
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 6.0 to 22
23
Fatigue Strength, MPa 55 to 98
140
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 130 to 210
490
Tensile Strength: Yield (Proof), MPa 50 to 190
210

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 180
1050
Melting Completion (Liquidus), °C 660
1410
Melting Onset (Solidus), °C 630
1360
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
13
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 150
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
36
Density, g/cm3 2.7
8.0
Embodied Carbon, kg CO2/kg material 8.4
6.2
Embodied Energy, MJ/kg 160
88
Embodied Water, L/kg 1190
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
91
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13 to 21
17
Strength to Weight: Bending, points 21 to 28
17
Thermal Diffusivity, mm2/s 72
3.4
Thermal Shock Resistance, points 5.7 to 9.0
11

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0.050 to 0.15
Chromium (Cr), % 0
19 to 21
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.1
40.3 to 49
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
31 to 33
Niobium (Nb), % 0
0.5 to 1.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.080
0.5 to 1.5
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0