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5457 Aluminum vs. EN 1.6554 Steel

5457 aluminum belongs to the aluminum alloys classification, while EN 1.6554 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is EN 1.6554 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
230 to 280
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.0 to 22
17 to 21
Fatigue Strength, MPa 55 to 98
380 to 520
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Tensile Strength: Ultimate (UTS), MPa 130 to 210
780 to 930
Tensile Strength: Yield (Proof), MPa 50 to 190
550 to 790

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
420
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 630
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
40
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
7.6
Electrical Conductivity: Equal Weight (Specific), % IACS 150
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.4
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.4
1.7
Embodied Energy, MJ/kg 160
22
Embodied Water, L/kg 1190
53

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
140 to 150
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
810 to 1650
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13 to 21
27 to 33
Strength to Weight: Bending, points 21 to 28
24 to 27
Thermal Diffusivity, mm2/s 72
11
Thermal Shock Resistance, points 5.7 to 9.0
23 to 27

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0.23 to 0.28
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 0 to 0.2
0 to 0.3
Iron (Fe), % 0 to 0.1
94.6 to 97.3
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0.6 to 0.9
Molybdenum (Mo), % 0
0.2 to 0.3
Nickel (Ni), % 0
1.0 to 2.0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.080
0 to 0.6
Sulfur (S), % 0
0 to 0.025
Vanadium (V), % 0 to 0.050
0 to 0.030
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0

Comparable Variants