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5457 Aluminum vs. CC380H Copper-nickel

5457 aluminum belongs to the aluminum alloys classification, while CC380H copper-nickel belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is CC380H copper-nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
80
Elastic (Young's, Tensile) Modulus, GPa 68
120
Elongation at Break, % 6.0 to 22
26
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
47
Tensile Strength: Ultimate (UTS), MPa 130 to 210
310
Tensile Strength: Yield (Proof), MPa 50 to 190
120

Thermal Properties

Latent Heat of Fusion, J/g 400
220
Maximum Temperature: Mechanical, °C 180
220
Melting Completion (Liquidus), °C 660
1130
Melting Onset (Solidus), °C 630
1080
Specific Heat Capacity, J/kg-K 900
390
Thermal Conductivity, W/m-K 180
46
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
11
Electrical Conductivity: Equal Weight (Specific), % IACS 150
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
36
Density, g/cm3 2.7
8.9
Embodied Carbon, kg CO2/kg material 8.4
3.8
Embodied Energy, MJ/kg 160
58
Embodied Water, L/kg 1190
300

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
65
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
59
Stiffness to Weight: Axial, points 14
7.8
Stiffness to Weight: Bending, points 50
19
Strength to Weight: Axial, points 13 to 21
9.8
Strength to Weight: Bending, points 21 to 28
12
Thermal Diffusivity, mm2/s 72
13
Thermal Shock Resistance, points 5.7 to 9.0
11

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0 to 0.010
Copper (Cu), % 0 to 0.2
84.5 to 89
Iron (Fe), % 0 to 0.1
1.0 to 1.8
Lead (Pb), % 0
0 to 0.030
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
1.0 to 1.5
Nickel (Ni), % 0
9.0 to 11
Niobium (Nb), % 0
0 to 1.0
Silicon (Si), % 0 to 0.080
0 to 0.1
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.5
Residuals, % 0 to 0.1
0