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5457 Aluminum vs. Grade 38 Titanium

5457 aluminum belongs to the aluminum alloys classification, while grade 38 titanium belongs to the titanium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is grade 38 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
110
Elongation at Break, % 6.0 to 22
11
Fatigue Strength, MPa 55 to 98
530
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
40
Shear Strength, MPa 85 to 130
600
Tensile Strength: Ultimate (UTS), MPa 130 to 210
1000
Tensile Strength: Yield (Proof), MPa 50 to 190
910

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 180
330
Melting Completion (Liquidus), °C 660
1620
Melting Onset (Solidus), °C 630
1570
Specific Heat Capacity, J/kg-K 900
550
Thermal Conductivity, W/m-K 180
8.0
Thermal Expansion, µm/m-K 24
9.3

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
1.2
Electrical Conductivity: Equal Weight (Specific), % IACS 150
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
36
Density, g/cm3 2.7
4.5
Embodied Carbon, kg CO2/kg material 8.4
35
Embodied Energy, MJ/kg 160
560
Embodied Water, L/kg 1190
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
110
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
3840
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
35
Strength to Weight: Axial, points 13 to 21
62
Strength to Weight: Bending, points 21 to 28
49
Thermal Diffusivity, mm2/s 72
3.2
Thermal Shock Resistance, points 5.7 to 9.0
72

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
3.5 to 4.5
Carbon (C), % 0
0 to 0.080
Copper (Cu), % 0 to 0.2
0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 0 to 0.1
1.2 to 1.8
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0
Nitrogen (N), % 0
0 to 0.030
Oxygen (O), % 0
0.2 to 0.3
Silicon (Si), % 0 to 0.080
0
Titanium (Ti), % 0
89.9 to 93.1
Vanadium (V), % 0 to 0.050
2.0 to 3.0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0
0 to 0.4