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5457 Aluminum vs. Grade 6 Titanium

5457 aluminum belongs to the aluminum alloys classification, while grade 6 titanium belongs to the titanium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is grade 6 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
100
Elongation at Break, % 6.0 to 22
11
Fatigue Strength, MPa 55 to 98
290
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
39
Shear Strength, MPa 85 to 130
530
Tensile Strength: Ultimate (UTS), MPa 130 to 210
890
Tensile Strength: Yield (Proof), MPa 50 to 190
840

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 180
310
Melting Completion (Liquidus), °C 660
1580
Melting Onset (Solidus), °C 630
1530
Specific Heat Capacity, J/kg-K 900
550
Thermal Conductivity, W/m-K 180
7.8
Thermal Expansion, µm/m-K 24
9.4

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
1.2
Electrical Conductivity: Equal Weight (Specific), % IACS 150
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
36
Density, g/cm3 2.7
4.5
Embodied Carbon, kg CO2/kg material 8.4
30
Embodied Energy, MJ/kg 160
480
Embodied Water, L/kg 1190
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
92
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
3390
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
35
Strength to Weight: Axial, points 13 to 21
55
Strength to Weight: Bending, points 21 to 28
46
Thermal Diffusivity, mm2/s 72
3.2
Thermal Shock Resistance, points 5.7 to 9.0
65

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
4.0 to 6.0
Carbon (C), % 0
0 to 0.080
Copper (Cu), % 0 to 0.2
0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 0 to 0.1
0 to 0.5
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0
Nitrogen (N), % 0
0 to 0.030
Oxygen (O), % 0
0 to 0.2
Silicon (Si), % 0 to 0.080
0
Tin (Sn), % 0
2.0 to 3.0
Titanium (Ti), % 0
89.8 to 94
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0
0 to 0.4