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5457 Aluminum vs. Grade CZ100 Nickel

5457 aluminum belongs to the aluminum alloys classification, while grade CZ100 nickel belongs to the nickel alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is grade CZ100 nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
180
Elongation at Break, % 6.0 to 22
11
Fatigue Strength, MPa 55 to 98
68
Poisson's Ratio 0.33
0.31
Shear Modulus, GPa 26
69
Tensile Strength: Ultimate (UTS), MPa 130 to 210
390
Tensile Strength: Yield (Proof), MPa 50 to 190
140

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 180
900
Melting Completion (Liquidus), °C 660
1350
Melting Onset (Solidus), °C 630
1300
Specific Heat Capacity, J/kg-K 900
450
Thermal Conductivity, W/m-K 180
73
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
19
Electrical Conductivity: Equal Weight (Specific), % IACS 150
19

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
60
Density, g/cm3 2.7
8.8
Embodied Carbon, kg CO2/kg material 8.4
10
Embodied Energy, MJ/kg 160
140
Embodied Water, L/kg 1190
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
35
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
54
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 50
22
Strength to Weight: Axial, points 13 to 21
12
Strength to Weight: Bending, points 21 to 28
14
Thermal Diffusivity, mm2/s 72
19
Thermal Shock Resistance, points 5.7 to 9.0
14

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0 to 1.0
Copper (Cu), % 0 to 0.2
0 to 1.3
Iron (Fe), % 0 to 0.1
0 to 3.0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 1.5
Nickel (Ni), % 0
95 to 100
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.080
0 to 2.0
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0