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5457 Aluminum vs. Nickel 684

5457 aluminum belongs to the aluminum alloys classification, while nickel 684 belongs to the nickel alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is nickel 684.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
310
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 6.0 to 22
11
Fatigue Strength, MPa 55 to 98
390
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
76
Shear Strength, MPa 85 to 130
710
Tensile Strength: Ultimate (UTS), MPa 130 to 210
1190
Tensile Strength: Yield (Proof), MPa 50 to 190
800

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 180
1000
Melting Completion (Liquidus), °C 660
1370
Melting Onset (Solidus), °C 630
1320
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 24
13

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
75
Density, g/cm3 2.7
8.3
Embodied Carbon, kg CO2/kg material 8.4
10
Embodied Energy, MJ/kg 160
140
Embodied Water, L/kg 1190
360

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
120
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
1610
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 13 to 21
40
Strength to Weight: Bending, points 21 to 28
30
Thermal Shock Resistance, points 5.7 to 9.0
34

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
2.5 to 3.3
Boron (B), % 0
0.0030 to 0.010
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
15 to 20
Cobalt (Co), % 0
13 to 20
Copper (Cu), % 0 to 0.2
0 to 0.15
Iron (Fe), % 0 to 0.1
0 to 4.0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 0.75
Molybdenum (Mo), % 0
3.0 to 5.0
Nickel (Ni), % 0
42.7 to 64
Phosphorus (P), % 0
0 to 0.015
Silicon (Si), % 0 to 0.080
0 to 0.75
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0
2.5 to 3.3
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0