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5457 Aluminum vs. Titanium 6-6-2

5457 aluminum belongs to the aluminum alloys classification, while titanium 6-6-2 belongs to the titanium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is titanium 6-6-2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
120
Elongation at Break, % 6.0 to 22
6.7 to 9.0
Fatigue Strength, MPa 55 to 98
590 to 670
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
44
Shear Strength, MPa 85 to 130
670 to 800
Tensile Strength: Ultimate (UTS), MPa 130 to 210
1140 to 1370
Tensile Strength: Yield (Proof), MPa 50 to 190
1040 to 1230

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
310
Melting Completion (Liquidus), °C 660
1610
Melting Onset (Solidus), °C 630
1560
Specific Heat Capacity, J/kg-K 900
540
Thermal Conductivity, W/m-K 180
5.5
Thermal Expansion, µm/m-K 24
9.4

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
1.1
Electrical Conductivity: Equal Weight (Specific), % IACS 150
2.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
40
Density, g/cm3 2.7
4.8
Embodied Carbon, kg CO2/kg material 8.4
29
Embodied Energy, MJ/kg 160
470
Embodied Water, L/kg 1190
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
89 to 99
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
34
Strength to Weight: Axial, points 13 to 21
66 to 79
Strength to Weight: Bending, points 21 to 28
50 to 57
Thermal Diffusivity, mm2/s 72
2.1
Thermal Shock Resistance, points 5.7 to 9.0
75 to 90

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
5.0 to 6.0
Carbon (C), % 0
0 to 0.050
Copper (Cu), % 0 to 0.2
0.35 to 1.0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 0 to 0.1
0.35 to 1.0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0
Molybdenum (Mo), % 0
5.0 to 6.0
Nitrogen (N), % 0
0 to 0.040
Oxygen (O), % 0
0 to 0.2
Silicon (Si), % 0 to 0.080
0
Tin (Sn), % 0
1.5 to 2.5
Titanium (Ti), % 0
82.8 to 87.8
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0
0 to 0.4

Comparable Variants