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5457 Aluminum vs. C19400 Copper

5457 aluminum belongs to the aluminum alloys classification, while C19400 copper belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is C19400 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
120
Elongation at Break, % 6.0 to 22
2.3 to 37
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
44
Shear Strength, MPa 85 to 130
210 to 300
Tensile Strength: Ultimate (UTS), MPa 130 to 210
310 to 630
Tensile Strength: Yield (Proof), MPa 50 to 190
98 to 520

Thermal Properties

Latent Heat of Fusion, J/g 400
210
Maximum Temperature: Mechanical, °C 180
200
Melting Completion (Liquidus), °C 660
1090
Melting Onset (Solidus), °C 630
1080
Specific Heat Capacity, J/kg-K 900
390
Thermal Conductivity, W/m-K 180
260
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
58 to 68
Electrical Conductivity: Equal Weight (Specific), % IACS 150
58 to 69

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
30
Density, g/cm3 2.7
8.9
Embodied Carbon, kg CO2/kg material 8.4
2.6
Embodied Energy, MJ/kg 160
40
Embodied Water, L/kg 1190
300

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
5.5 to 220
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
41 to 1140
Stiffness to Weight: Axial, points 14
7.3
Stiffness to Weight: Bending, points 50
18
Strength to Weight: Axial, points 13 to 21
9.7 to 20
Strength to Weight: Bending, points 21 to 28
11 to 18
Thermal Diffusivity, mm2/s 72
75
Thermal Shock Resistance, points 5.7 to 9.0
11 to 22

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0
Copper (Cu), % 0 to 0.2
96.8 to 97.8
Iron (Fe), % 0 to 0.1
2.1 to 2.6
Lead (Pb), % 0
0 to 0.030
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0
Phosphorus (P), % 0
0.015 to 0.15
Silicon (Si), % 0 to 0.080
0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0.050 to 0.2
Residuals, % 0
0 to 0.2