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5457 Aluminum vs. C54400 Bronze

5457 aluminum belongs to the aluminum alloys classification, while C54400 bronze belongs to the copper alloys. There are 24 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is C54400 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
110
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
40
Tensile Strength: Ultimate (UTS), MPa 130 to 210
330 to 720

Thermal Properties

Latent Heat of Fusion, J/g 400
190
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 660
1000
Melting Onset (Solidus), °C 630
930
Specific Heat Capacity, J/kg-K 900
370
Thermal Conductivity, W/m-K 180
86
Thermal Expansion, µm/m-K 24
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
19
Electrical Conductivity: Equal Weight (Specific), % IACS 150
19

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.7
8.9
Embodied Carbon, kg CO2/kg material 8.4
2.9
Embodied Energy, MJ/kg 160
48
Embodied Water, L/kg 1190
340

Common Calculations

Stiffness to Weight: Axial, points 14
6.8
Stiffness to Weight: Bending, points 50
18
Strength to Weight: Axial, points 13 to 21
10 to 22
Strength to Weight: Bending, points 21 to 28
12 to 20
Thermal Diffusivity, mm2/s 72
26
Thermal Shock Resistance, points 5.7 to 9.0
12 to 26

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0
Copper (Cu), % 0 to 0.2
85.4 to 91.5
Iron (Fe), % 0 to 0.1
0 to 0.1
Lead (Pb), % 0
3.5 to 4.5
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0
Phosphorus (P), % 0
0.010 to 0.5
Silicon (Si), % 0 to 0.080
0
Tin (Sn), % 0
3.5 to 4.5
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
1.5 to 4.5
Residuals, % 0
0 to 0.5