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5457 Aluminum vs. C63800 Bronze

5457 aluminum belongs to the aluminum alloys classification, while C63800 bronze belongs to the copper alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is C63800 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
110
Elongation at Break, % 6.0 to 22
7.9 to 41
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
43
Shear Strength, MPa 85 to 130
320 to 500
Tensile Strength: Ultimate (UTS), MPa 130 to 210
460 to 1010

Thermal Properties

Latent Heat of Fusion, J/g 400
240
Maximum Temperature: Mechanical, °C 180
200
Melting Completion (Liquidus), °C 660
1030
Melting Onset (Solidus), °C 630
1000
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 180
40
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
10
Electrical Conductivity: Equal Weight (Specific), % IACS 150
10

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
30
Density, g/cm3 2.7
8.6
Embodied Carbon, kg CO2/kg material 8.4
2.8
Embodied Energy, MJ/kg 160
45
Embodied Water, L/kg 1190
330

Common Calculations

Stiffness to Weight: Axial, points 14
7.4
Stiffness to Weight: Bending, points 50
19
Strength to Weight: Axial, points 13 to 21
15 to 33
Strength to Weight: Bending, points 21 to 28
15 to 26
Thermal Diffusivity, mm2/s 72
11
Thermal Shock Resistance, points 5.7 to 9.0
17 to 36

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
2.5 to 3.1
Cobalt (Co), % 0
0.25 to 0.55
Copper (Cu), % 0 to 0.2
92.4 to 95.8
Iron (Fe), % 0 to 0.1
0 to 0.2
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 0.1
Nickel (Ni), % 0
0 to 0.2
Silicon (Si), % 0 to 0.080
1.5 to 2.1
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.8
Residuals, % 0
0 to 0.5