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5457 Aluminum vs. C81500 Copper

5457 aluminum belongs to the aluminum alloys classification, while C81500 copper belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is C81500 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
110
Elastic (Young's, Tensile) Modulus, GPa 68
120
Elongation at Break, % 6.0 to 22
17
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
44
Tensile Strength: Ultimate (UTS), MPa 130 to 210
350
Tensile Strength: Yield (Proof), MPa 50 to 190
280

Thermal Properties

Latent Heat of Fusion, J/g 400
210
Maximum Temperature: Mechanical, °C 180
200
Melting Completion (Liquidus), °C 660
1090
Melting Onset (Solidus), °C 630
1080
Specific Heat Capacity, J/kg-K 900
390
Thermal Conductivity, W/m-K 180
320
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
82
Electrical Conductivity: Equal Weight (Specific), % IACS 150
83

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.7
8.9
Embodied Carbon, kg CO2/kg material 8.4
2.6
Embodied Energy, MJ/kg 160
41
Embodied Water, L/kg 1190
310

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
56
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
330
Stiffness to Weight: Axial, points 14
7.3
Stiffness to Weight: Bending, points 50
18
Strength to Weight: Axial, points 13 to 21
11
Strength to Weight: Bending, points 21 to 28
12
Thermal Diffusivity, mm2/s 72
91
Thermal Shock Resistance, points 5.7 to 9.0
12

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0 to 0.1
Chromium (Cr), % 0
0.4 to 1.5
Copper (Cu), % 0 to 0.2
97.4 to 99.6
Iron (Fe), % 0 to 0.1
0 to 0.1
Lead (Pb), % 0
0 to 0.020
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0
Silicon (Si), % 0 to 0.080
0 to 0.15
Tin (Sn), % 0
0 to 0.1
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.1
Residuals, % 0
0 to 0.5