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5457 Aluminum vs. C82400 Copper

5457 aluminum belongs to the aluminum alloys classification, while C82400 copper belongs to the copper alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is C82400 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
120
Elongation at Break, % 6.0 to 22
1.0 to 20
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
45
Tensile Strength: Ultimate (UTS), MPa 130 to 210
500 to 1030
Tensile Strength: Yield (Proof), MPa 50 to 190
260 to 970

Thermal Properties

Latent Heat of Fusion, J/g 400
230
Maximum Temperature: Mechanical, °C 180
270
Melting Completion (Liquidus), °C 660
1000
Melting Onset (Solidus), °C 630
900
Specific Heat Capacity, J/kg-K 900
380
Thermal Conductivity, W/m-K 180
130
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
25
Electrical Conductivity: Equal Weight (Specific), % IACS 150
26

Otherwise Unclassified Properties

Density, g/cm3 2.7
8.8
Embodied Carbon, kg CO2/kg material 8.4
8.9
Embodied Energy, MJ/kg 160
140
Embodied Water, L/kg 1190
310

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
10 to 83
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
270 to 3870
Stiffness to Weight: Axial, points 14
7.6
Stiffness to Weight: Bending, points 50
19
Strength to Weight: Axial, points 13 to 21
16 to 33
Strength to Weight: Bending, points 21 to 28
16 to 26
Thermal Diffusivity, mm2/s 72
39
Thermal Shock Resistance, points 5.7 to 9.0
17 to 36

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0 to 0.15
Beryllium (Be), % 0
1.6 to 1.9
Chromium (Cr), % 0
0 to 0.1
Cobalt (Co), % 0
0.2 to 0.65
Copper (Cu), % 0 to 0.2
96 to 98.2
Iron (Fe), % 0 to 0.1
0 to 0.2
Lead (Pb), % 0
0 to 0.020
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0
Nickel (Ni), % 0
0 to 0.2
Silicon (Si), % 0 to 0.080
0
Tin (Sn), % 0
0 to 0.1
Titanium (Ti), % 0
0 to 0.12
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.1
Residuals, % 0
0 to 0.5