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5457 Aluminum vs. C91000 Bronze

5457 aluminum belongs to the aluminum alloys classification, while C91000 bronze belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is C91000 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
180
Elastic (Young's, Tensile) Modulus, GPa 68
110
Elongation at Break, % 6.0 to 22
7.0
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
39
Tensile Strength: Ultimate (UTS), MPa 130 to 210
230
Tensile Strength: Yield (Proof), MPa 50 to 190
150

Thermal Properties

Latent Heat of Fusion, J/g 400
180
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 660
960
Melting Onset (Solidus), °C 630
820
Specific Heat Capacity, J/kg-K 900
360
Thermal Conductivity, W/m-K 180
64
Thermal Expansion, µm/m-K 24
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
9.0
Electrical Conductivity: Equal Weight (Specific), % IACS 150
9.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
37
Density, g/cm3 2.7
8.6
Embodied Carbon, kg CO2/kg material 8.4
4.1
Embodied Energy, MJ/kg 160
67
Embodied Water, L/kg 1190
420

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
14
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
100
Stiffness to Weight: Axial, points 14
6.8
Stiffness to Weight: Bending, points 50
18
Strength to Weight: Axial, points 13 to 21
7.5
Strength to Weight: Bending, points 21 to 28
9.7
Thermal Diffusivity, mm2/s 72
20
Thermal Shock Resistance, points 5.7 to 9.0
8.8

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0 to 0.0050
Antimony (Sb), % 0
0 to 0.2
Copper (Cu), % 0 to 0.2
84 to 86
Iron (Fe), % 0 to 0.1
0 to 0.1
Lead (Pb), % 0
0 to 0.2
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0
Nickel (Ni), % 0
0 to 0.8
Phosphorus (P), % 0
0 to 1.5
Silicon (Si), % 0 to 0.080
0 to 0.0050
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0
14 to 16
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 1.5
Residuals, % 0
0 to 0.6