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5457 Aluminum vs. C96600 Copper

5457 aluminum belongs to the aluminum alloys classification, while C96600 copper belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is C96600 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
140
Elongation at Break, % 6.0 to 22
7.0
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
52
Tensile Strength: Ultimate (UTS), MPa 130 to 210
760
Tensile Strength: Yield (Proof), MPa 50 to 190
480

Thermal Properties

Latent Heat of Fusion, J/g 400
240
Maximum Temperature: Mechanical, °C 180
280
Melting Completion (Liquidus), °C 660
1180
Melting Onset (Solidus), °C 630
1100
Specific Heat Capacity, J/kg-K 900
400
Thermal Conductivity, W/m-K 180
30
Thermal Expansion, µm/m-K 24
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
4.0
Electrical Conductivity: Equal Weight (Specific), % IACS 150
4.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
65
Density, g/cm3 2.7
8.9
Embodied Carbon, kg CO2/kg material 8.4
7.0
Embodied Energy, MJ/kg 160
100
Embodied Water, L/kg 1190
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
47
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
830
Stiffness to Weight: Axial, points 14
8.7
Stiffness to Weight: Bending, points 50
20
Strength to Weight: Axial, points 13 to 21
24
Strength to Weight: Bending, points 21 to 28
21
Thermal Diffusivity, mm2/s 72
8.4
Thermal Shock Resistance, points 5.7 to 9.0
25

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0
Beryllium (Be), % 0
0.4 to 0.7
Copper (Cu), % 0 to 0.2
63.5 to 69.8
Iron (Fe), % 0 to 0.1
0.8 to 1.1
Lead (Pb), % 0
0 to 0.010
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 1.0
Nickel (Ni), % 0
29 to 33
Silicon (Si), % 0 to 0.080
0 to 0.15
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0
0 to 0.5