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5457 Aluminum vs. C96900 Copper-nickel

5457 aluminum belongs to the aluminum alloys classification, while C96900 copper-nickel belongs to the copper alloys. There are 26 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is C96900 copper-nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
120
Elongation at Break, % 6.0 to 22
4.5
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
45
Tensile Strength: Ultimate (UTS), MPa 130 to 210
850
Tensile Strength: Yield (Proof), MPa 50 to 190
830

Thermal Properties

Latent Heat of Fusion, J/g 400
210
Maximum Temperature: Mechanical, °C 180
210
Melting Completion (Liquidus), °C 660
1060
Melting Onset (Solidus), °C 630
960
Specific Heat Capacity, J/kg-K 900
380
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
9.0
Electrical Conductivity: Equal Weight (Specific), % IACS 150
9.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
39
Density, g/cm3 2.7
8.8
Embodied Carbon, kg CO2/kg material 8.4
4.6
Embodied Energy, MJ/kg 160
72
Embodied Water, L/kg 1190
360

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
38
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
2820
Stiffness to Weight: Axial, points 14
7.7
Stiffness to Weight: Bending, points 50
19
Strength to Weight: Axial, points 13 to 21
27
Strength to Weight: Bending, points 21 to 28
23
Thermal Shock Resistance, points 5.7 to 9.0
30

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0
Copper (Cu), % 0 to 0.2
73.6 to 78
Iron (Fe), % 0 to 0.1
0 to 0.5
Lead (Pb), % 0
0 to 0.020
Magnesium (Mg), % 0.8 to 1.2
0 to 0.15
Manganese (Mn), % 0.15 to 0.45
0.050 to 0.3
Nickel (Ni), % 0
14.5 to 15.5
Niobium (Nb), % 0
0 to 0.1
Silicon (Si), % 0 to 0.080
0 to 0.3
Tin (Sn), % 0
7.5 to 8.5
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.5
Residuals, % 0
0 to 0.5